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Controlled atmosphere storage

Storing food before marketing is very important. During storage the quality of food can deteriorate depending on the storage conditions, due to the action of external agents: air, water, heat, bacteria, pests.

The effects are very noticeable in the case of vegetables and fruits.

Food degradation can not be prevented, but it can be greatly slowed down by changing storage conditions: temperature, humidity, composition of the atmosphere in the warehouse.

Food storage under modified environmental conditions is known as controlled atmosphere storage. Storage in a controlled atmosphere can slow the loss of quality after harvesting. It is a well-known technique and an important alternative to chemical preservatives and pesticides.

It has great potential to reduce post-harvest losses and to maintain both nutritional and market values.

As in any application in the food area, the reason for using nitrogen is always the same: preventing food degradation. Nitrogen replaces the oxygen to which food is exposed and slows down the oxidation process.

Controlled atmosphere storage systems with Parker technology-Smartstock system

Reducing the oxygen content in a cold store slows down the process of degradation of stored food. Creating such an atmosphere is done by introducing high concentration nitrogen produced by a Parker nitrogen generator into the chamber.

Oxygen concentration, room temperature, humidity and RH are monitored and controlled by an automatic system. The system ensures the maintenance of the favorable atmosphere throughout the storage period.

Advantages Of SmartStock:

– Increase the shelf life of food (especially fruits and vegetables)

– Continuous monitoring of storage parameters

– Automatic control of the storage atmosphere

– The possibility of expanding the system with the growth of the warehouse

Controlled atmosphere systems maintain the organoleptic characteristics of the products and reduce losses due to pathogens. Fruits and vegetables stored in warehouses with controlled atmosphere can withstand several months without damage.

The Controlled Atmosphere systems offered by Frigother group SRL are able to meet any requirement of our customers. Their management is completely computerized, and integrated with the cooling system, allowing a total automation of the activity in the warehouse.

Controlled atmosphere cells have a number of particular characteristics that differentiate them from simple refrigerated cells. The design, construction and installation of controlled atmosphere cells requires a lot of attention and extensive experience in the field.

Panel joints

The joining of the panels must be absolutely airtight, to guarantee complete sealing of the interior of the cell with controlled atmosphere, compared to the outside.

Access doors

Doors used in cold stores must be adapted for use in a controlled atmosphere warehouse. They are equipped with 4 additional locking systems and glass for inspection.

CO2 absorption systems

Carbon dioxide absorption systems can be used either as independent units that can manage one or two cells, or as centralized units that can manage a larger group of cells.

The absorption systems use special filters with Activated carbon, and aim to keep the CO2 concentration inside the cells constant, even under the conditions of a very low percentage of oxygen. The systems are managed by a computer and an automatic cell monitoring system. It consists of CO2 and O2 analyzers that continuously monitor the interior of the cells, automatically analyzing the air and maintaining its characteristics between preset values.

CO2 absorption systems are provided with pneumatic valves that do not require any intervention and maintenance. Optionally, a nitrogen regeneration system NRS (Nitrogen Regeneration System) can be added which improves conservation in conditions of minimal presence of Hyper Low Oxygen (HLO).

Ethylene absorption systems

The use of ethylene absorption systems allows to maintain a low level of ethylene in the refrigerated cells, eliminating the negative effects that it has during the conservation of fruits and legumelor.Cu using this system can absorb other harmful gases, such as hydrocarbons and sulfur dioxide.

This absorption system is mainly used in the preservation of fruits, vegetables and flowers (especially kiwi) and in general of all products that during the preservation produce small amounts of ethylene, but which are also sensitive to the presence of this gas.

Nitrogen generation systems

They produce nitrogen with purity from 95% to 99% using the technology of separating compressed atmospheric air by means of a screw compressor. The introduction of nitrogen is done very quickly so that carbon dioxide is not formed at the same time.

Nitrogen generators are used in sectors where “ecological” nitrogen is required, without combustion residues (CO2, CO, NOx, SO2, C2H2, etc.). They are available in fixed or mobile versions. The models proposed by us can also be used for the production of enriched oxygen, for maturation cells.

Computerized control systems

Managing all systems is a complex task that requires the presence of a multitude of sensors connected to a control panel. The entire system allows the sampling and storage of all conservation parameters, such as: percentages of CO2, O2, ethylene, humidity, pressure, but also provides automatic controls to the necessary equipment, to keep these parameters within the required limits.